1.What is Double Solvent Fully Automatic Ultrasonic Cleaning Machine?
The Double Solvent Ultrasonic Vapor Degreasing System is a new-generation vapor cleaning solution developed based on the existing single-solvent cleaning system platform. Compared with traditional single-solvent systems, this double-solvent system offers stronger cleaning power, more flexible processes, and a wider application range. Unlike conventional vapor degreasing systems, it uses unique mixed solvents, featuring higher safety, health standards, environmental friendliness, and lower energy consumption. With its distinctive temperature and liquid level control feedback, it enables rapid automatic refilling to stabilize the precise ratio of mixed solvents, ensuring consistent and reliable quality for cleaned components.
2. Product Features
(1)Unique solvent mixing ratio with high-precision liquid level and temperature control, combined with rapid automatic refilling, to ensure stable cleaning performance of the equipment.
(2) Free zone with a 1:1.6 width-to-height ratio, significantly reducing solvent consumption.
(3) Stage heating and rapid solvent cooling to improve equipment efficiency while lowering energy consumption.
(4) Remarkable cleaning effect on no-clean flux (optimized when used with Inventec and 3M recommended solvents).
(5) Low toxicity and zero ozone depletion potential (ODP) (when used with Inventec and 3M recommended solvents).
(6) Non-Standard Parts Customization
Tailored solutions for unique components, including:
Custom cleaning tank dimensions and configurations
Adjustable process parameters for material-specific requirements
Bespoke cleaning protocols and equipment designs to meet niche industry needs
3. Equipment Composition
Double Solvent System
Main Cleaning Tank: Alkaline/water-based solvent
Precision Cleaning Tank: Organic solvent
Intelligent Solvent Recovery Unit
Ultrasonic Generation System
Dual-frequency Generator
Multi-array Transducer Layout
Automated Control System
- PLC Program Control
- Temperature Control Module
- Robotic Arm Conveyor System
4. Working Principle
1. Pretreatment Stage: 40kHz low-frequency ultrasonic waves strip large-particle contaminants from the workpiece surface.
2. Main Cleaning Stage: Water-based solvent performs emulsifying cleaning at 60℃.
3. Rinsing Stage: Water circulation rinsing.
4. Precision Cleaning Stage: Fluorinated solvent vapor phase cleaning.
5. Drying Stage: Vacuum drying + hot air circulation.
This equipment is particularly suitable for precision cleaning scenarios requiring alternating use of solvents with different properties. Through intelligent control, it achieves cleanliness levels unattainable by traditional manual cleaning, serving as a key device for upgrading cleaning processes in high-end manufacturing.
5. Technical Parameter
Parameter | Details |
Cleaning System | Double Solvent Ultrasonic Vapor Degreasing System |
Main Cleaning Tank Solvent | Alkaline/water - based solvent |
Precision Cleaning Tank Solvent | Organic solvent (Fluorinated solvent for precision cleaning stage) |
Ultrasonic Frequency | 40kHz (for pretreatment stage), Dual - frequency (in ultrasonic generation system) |
Temperature Control | 60℃ (for main cleaning stage), with temperature control module for overall system |
Solvent Recovery | Intelligent Solvent Recovery Unit |
Conveyor System | Robotic Arm Conveyor System |
Control System | PLC Program Control |
Free Zone Aspect Ratio | 1:1.6 |
Cleaning Process Flexibility | Higher compared to single - solvent systems |
Cleaning Power | Stronger compared to single - solvent systems |
Energy Consumption | Lower compared to traditional vapor cleaning systems |
Toxicity | Low (when using recommended solvents) |
Ozone Depletion Potential | Zero (when using recommended solvents) |
Application Range | Suitable for precision cleaning scenarios requiring alternating use of different solvents |
Cleanliness Level | Achieves levels unattainable by traditional manual cleaning |
5. Application Fields
- Electronics Manufacturing (PCB boards, semiconductor components, precision connectors)
- Aerospace & Defense (aviation parts, missile components requiring high cleanliness)
- Medical Devices (surgical instruments, implantable device components)
- Precision Machinery (molds, hydraulic parts, optical components)
- Automotive Electronics (ECU modules, sensor parts)
Usage Scenarios
- Cleaning no-clean flux on electronic components
- Degreasing and oxide removal for aerospace aluminum alloys
- Sterilization pretreatment of medical stainless steel instruments
- Post-manufacturing cleaning of precision injection molds
- Surface treatment before coating for optical lenses
- Removing oil residues from automotive hydraulic parts
Please note:
All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. GuangDong Blue Whale Clean is a professional Ultrasonic Cleaner manufacturer with 20 years of history in GongDong,China. Our products are updated and upgraded every year.
If you are interested in this product and want to know more details, please contact us on line or E-mail
michael@bwhalesonic.com to us, we will have professional salesman team service for you.
Thank you for your time.