Industrial Full Automatic PLC Hydrocarbon Vapor Ultrasonic Cleaning Machine for car parts

Industrial Full Automatic PLC Hydrocarbon Vapor Ultrasonic Cleaning Machine for car parts and motor

1. Working Principle

(1) Ultrasonic Cavitation: The ultrasonic generator produces high - frequency electrical signals that are transmitted to the ultrasonic transducers installed at the bottom or sides of the cleaning tank. These transducers convert the electrical energy into mechanical vibrations, generating ultrasonic waves that propagate through the cleaning solution. The ultrasonic waves create regions of high and low pressure, causing the formation and collapse of millions of tiny bubbles (cavitation). When these bubbles implode near the surface of the objects being cleaned, they generate intense shockwaves and micro - jets that dislodge and remove dirt, oils, and other contaminants.

(2) Vapor Degreasing: The cleaning agent is heated to its boiling point, creating a vapor zone above the liquid surface in the cleaning tank. As the cleaned parts are lifted out of the liquid and passed through this vapor zone, the hot vapors condense on the cooler surface of the parts. The condensed liquid dissolves and removes any remaining contaminants, leaving the parts dry and residue - free.

(3) Heating and Circulation: The heating system maintains the cleaning solution at the optimal temperature to enhance the solubility of contaminants and the effectiveness of the ultrasonic cleaning. The circulation pump continuously circulates the cleaning solution, ensuring uniform cleaning and preventing the buildup of dirt and contaminants in the tank.

2.Product Features and Advantages

(1) Advanced Control System: Equipped with a high - precision PLC control system, enabling fully automated operation. It allows for precise setting of cleaning time, temperature, ultrasonic frequency, and other parameters, ensuring consistent and reliable cleaning results.

(2) Dual Cleaning Media Compatibility: Capable of using both water - based and hydrocarbon cleaning agents, providing flexibility to handle various types of dirt, oils, and contaminants. Water - based agents are ideal for general - purpose cleaning and are environmentally friendly, while hydrocarbon agents are highly effective for removing stubborn grease and oil stains.

(3)Powerful Ultrasonic Technology: High - intensity ultrasonic waves are generated to create millions of microscopic bubbles that implode upon contact with the surface of the objects being cleaned. This cavitation effect penetrates deep into crevices, holes, and complex geometries, thoroughly removing dirt without damaging the parts.

(4) Vapor Degreasing Function: Incorporates a vapor degreasing stage, which uses the condensation of cleaning agent vapors on the cool surface of the parts to dissolve and remove residual contaminants. This ensures a spotless and residue - free finish.

(5)Efficient Heating and Circulation: Features an efficient heating system that quickly raises the cleaning solution to the optimal temperature for enhanced cleaning performance. The continuous circulation of the cleaning solution helps to maintain its cleanliness and effectiveness throughout the cleaning process.

(6)Safety and Environmental Protection: Designed with multiple safety features, such as over - temperature protection, leakage detection, and automatic shut - off in case of emergencies. Water - based cleaning options reduce the environmental impact, and the machine can be equipped with solvent recovery systems for hydrocarbon agents to minimize waste and costs.

(7) User - Friendly Interface: The intuitive human - machine interface (HMI) makes it easy for operators to set up cleaning programs, monitor the cleaning process, and access maintenance information.

(8) supports non-standard customization

This fully automatic cleaning machine supports non-standard customization. Customers can provide their drawings or purchasing requirements, and we will quickly design and manufacture according to your needs.

3. Cleaning Process

(1) Loading: Place parts into baskets/fixtures and load them into the machine.

(2) Pre - Rinse (Optional): Remove large debris with water or a light cleaning solution.

(3)Ultrasonic Cleaning: Fill the tank with the chosen cleaning agent, heat it, and activate ultrasonic waves for a set time.

(4)Rinsing: Use clean water or rinsing agent to remove residual cleaning solution and contaminants, with multiple rinses if needed.

(5)Vapor Degreasing: Lift parts into the vapor zone for final degreasing and drying.

(6) Drying: Air - dry or use hot air to ensure parts are completely dry before removal.

4.product in details

1.Quality Control:

We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.

2.Professional Experience:

We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.

3.Payment Term:

We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.

We also need some support from you in some case.

4.After Sales Service:

We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.

And we offer 5 years with 24/7 work during warranty period.

5.Non-standard customization

We are the source of cleaning machine manufacturers, can help customers customize various types of non-standard cleaning machine, fast delivery.

Application Field:

Customer 's Feedback

Honors and certificates

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Please note:

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. GongDong Blue Whale Clean is a professional Ultrasonic Cleaner manufacturer with 20 years of history in GongDong,China. Our products are updated and upgraded every year.
If you are interested in this product and want to know more details, please contact us on line or E-mail to us, we will have professional salesman team service for you. Thank you for your time.