IndustrialGrade Gas Phase Ultrasonic Cleaner For Auto Remove Oil Wax Precision Components

IndustrialGrade Gas Phase Ultrasonic Cleaner For Auto Remove Oil Wax Precision Components

Key Features

1. Multi-Stage Ultrasonic Cleaning Process
Incorporates a comprehensive cleaning sequence: emulsified ultrasonic cleaning, ultrasonic dehydration, HC ultrasonic degassing, HC ultrasonic vacuum fine washing, HC steam bath, and vacuum drying. This multi-stage approach ensures thorough removal of oil, wax, and contaminants from complex components .
2. Vacuum Drying Technology
Utilizes vacuum drying to achieve rapid drying speeds, clean surfaces, and zero water marks. This method significantly shortens drying time compared to conventional techniques, making it ideal for precision parts that require immediate use .
3. PLC Programmable Control System
Equipped with a PLC controller for fully automated or manual operation, featuring a human-machine interface (HMI) for easy adjustment of cleaning rhythm, temperature, and other parameters. The system supports flexible programming to meet diverse cleaning requirements .
4. Closed-Loop Solvent Management
Integrates circulating filtration and vacuum distillation recovery systems to maintain HC solvent purity and enable 90%+ recycling. This not only ensures consistent cleaning quality but also reduces operational costs and environmental impact .
5. Precision Servo Motor Positioning
Adopts servo motor control for precise vertical and horizontal movement, ensuring accurate positioning of the cleaning basket. This is critical for processing parts with complex geometries or tight tolerances .
6. Intelligent Sensing & Safety Features
Monitors temperature and liquid level in real time, triggering audible-visual alarms for anomalies. The ultrasonic system automatically activates when the basket is present and stops when empty, optimizing energy efficiency .
7. Industrial-Grade Cooling System
Features a dedicated condensing unit to support continuous 24/7 operation, making it suitable for high-volume production environments .

8. Non-Standard Parts Customization
Tailored solutions for unique components, including:
- Custom cleaning tank dimensions and configurations
- Adjustable process parameters for material-specific requirements
- Bespoke cleaning protocols and equipment designs to meet niche industry needs

Advantages

- Superior Cleaning Efficiency
Multi-stage ultrasonic and vacuum drying processes deliver residue-free results, even for parts with intricate structures or blind holes.
- Operational Flexibility
PLC control and HMI interface allow easy customization of cleaning parameters, while manual mode provides backup for maintenance or special cases.
- Cost & Resource Savings
Solvent recycling reduces consumption by up to 90%, lowering material costs and waste disposal expenses .
- Safety & Reliability
Automatic sensing and alarm systems prevent operational errors, while stainless steel construction ensures long-term durability.
- Environmental Compliance
Closed-loop solvent management minimizes VOC emissions, aligning with global environmental standards (e.g., REACH/RoHS) .

Application Areas

1. Aerospace & Defense
Cleaning of turbine components, avionics parts, and high-precision alloys that require zero contamination.
2. Electronics & Semiconductors
Removal of flux, grease, and oxides from PCBs, microchips, and sensitive electronic components .
3. Medical Devices
Sterile cleaning of surgical instruments, implantable devices, and medical-grade plastics .
4. Automotive & Precision Manufacturing
Degreasing of engine components, transmission parts, and hydraulic systems with tight tolerances.
5. Optics & Photonics
Cleaning of lenses, mirrors, and optical fibers without introducing scratches or residue.
6. Jewelry & Watchmaking
Restoration and maintenance of precious metal components and intricate mechanical movements.

Designed for industries demanding(ultimate) cleanliness, this system combines advanced multi-stage technology with intelligent controls to deliver consistent, high-quality results while optimizing resource efficiency.

1.Quality Control:

We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.

2.Professional Experience:

We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.

3.Payment Term:

We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.

We also need some support from you in some case.

4.After Sales Service:

We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.

And we offer 1 years with 24/7 work during warranty period.

5.Non-standard customization

We are the source of cleaning machine manufacturers, can help customers customize various types of non-standard cleaning machine, fast delivery.

Customer has customized prototype display

Customer 's Feedback

Honors and certificates

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Please note:

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. GuangDong Blue Whale Clean is a professional Ultrasonic Cleaner manufacturer with 20 years of history in GongDong,China. Our products are updated and upgraded every year.
If you are interested in this product and want to know more details, please contact us on line or E-mail to us, we will have professional salesman team service for you. Thank you for your time.