3000W Industrial Fully-Automated Ultrasonic Cleaner With Robotic Arm For Hardware Accessories

Large-Scale Industrial Fully-Automated Ultrasonic Cleaner with Robotic Arm | 20-Year Source Factory | Non-Standard Customization & ISO Certified

1.Product Features & Advantages

• Fully-Automated Operation with Robotic Arm: Integrates high-precision robotic arms for automatic loading/unloading, workpiece transfer between stations, and positioning—eliminating manual intervention, reducing labor costs, and ensuring consistent handling of large/heavy components.

• Designed for Large-Scale Industrial Use: Built to accommodate oversized or bulky parts (e.g., engine blocks, large molds) with enhanced structural stability and load-bearing capacity.

• Non-Standard Customization: Tailored to specific industrial needs, including tank size, robotic arm payload/range, ultrasonic power distribution, and integrated functions (e.g., multi-stage cleaning, drying systems).

• 20-Year Source Factory Expertise: Backed by two decades of R&D and manufacturing experience in ultrasonic cleaning technology, ensuring mature engineering, reliable performance, and compliance with industrial standards.

• One-Stop Service: Covers custom design, production, on-site installation, staff training, and after-sales support—streamlining the entire procurement and implementation process.

• Superior Cleaning Efficiency: High-intensity ultrasonic cavitation penetrates complex geometries (e.g., cavities, crevices) of large parts to remove stubborn contaminants (oil, rust, debris) more thoroughly than traditional methods, with repeatable results.

Working Principle

1. Ultrasonic Cleaning: High-frequency ultrasonic vibrations (15–80kHz) generate millions of micro-bubbles in the cleaning solution. These bubbles implode (cavitation effect) upon contact with the workpiece surface, producing powerful micro-jets that dislodge and dissolve contaminants—even in hard-to-reach areas.

2. Robotic Arm Integration: A programmable robotic arm (controlled via PLC or industrial PC) handles workpiece transfer: it picks up parts from the loading station, immerses them in the ultrasonic tank, moves them through rinsing/drying stages, and places them at the unloading station—all synchronized with cleaning cycles for seamless automation.

3. System Coordination: Sensors and smart controls regulate ultrasonic power, solution temperature, robotic arm movement, and drying parameters (e.g., hot air, vacuum) to optimize cleaning efficiency and prevent damage to large/valuable components.

Cleaning Process

5. Loading: Workpieces are placed on the roller conveyor (manual or via upstream production line integration).

6. Robotic Handling: Robotic arm picks workpieces and immerses them in the pre-cleaning tank (optional, for gross debris removal).

7. Ultrasonic Cleaning: Workpieces are transferred to the main ultrasonic tank, where cavitation removes stubborn contaminants (duration: 3–15 minutes, adjustable).

8. Multi-Stage Rinsing: Robotic arm moves parts to rinsing tanks (pure water or specialized solutions) to eliminate residual cleaning agents.

9. Drying (Optional): Integrated hot air or vacuum drying (customizable) removes moisture, ensuring workpieces are ready for next production steps.

10. Unloading: Cleaned workpieces are placed back on the roller conveyor for output to downstream processes.

3.Application Fields

• Automotive & Heavy Machinery: Large engine blocks, gearboxes, hydraulic cylinders, and truck components.Rail Transit): Train axles, brake systems, and structural metal parts.

• Aerospace: Aircraft engine components, large fasteners, and landing gear parts.

• Mold & Die Industry: Large injection molds, stamping dies, and casting molds.

• Petrochemical: Pipeline fittings, valves, and heavy-duty industrial hardware.

4.Non-Standard Customization Technical Parameters

5. product in details

1.Quality Control:

We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.

2.Professional Experience:

We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.

3.Payment Term:

We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.

We also need some support from you in some case.

4.After Sales Service:

We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.

And we offer 1-5 years with 24/7 work during warranty period.

5.Non-standard customization

We are the source of cleaning machine manufacturers, can help customers customize various types of non-standard cleaning machine, fast delivery.

Customer 's Feedback

Honors and certificates

Please note:

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. GuangDong Blue Whale Clean is a professional Ultrasonic Cleaner manufacturer with 20 years of history in GongDong,China. Our products are updated and upgraded every year.
If you are interested in this product and want to know more details, please contact us on line or E-mail to us:michael@bwhalesonic.com, we will have professional salesman team service for you.